ZXF D型 高频X射线数字成像(DR)检测系统是专门针对各种中型(600x600x1000mm)不规则铸件(铝、钢、树脂)等X射线数字成像检测而设计开发的高效率、高精度数字X射线成像(DR)系统。它主要是依靠X射线可以穿透物体,并可以储存影像的特性,进而对物体内部进行无损评价,是进行产品研究、失效分析、高可靠筛选、质量评价、改进工艺等工作的超有效手段。
高频X射线数字成像检测系统具有自动化程度高、检测精度高、检测结果直观、检测速度快、检测数据易于分析、测量、计算、保管和查询;快速及有效检查出工件的气孔、缩孔、疏松、缩松、夹渣等缺陷。具有高效率、低成本、节能、环保等特点。
系统是结合X射线高频高压技术、X射线数字成像(DR)技术、计算机图像处理技术、电子技术、机电控制技术等为一体的高科技产品。将X射线控制技术、图像采集与机械运动完美融合,实现一体化控制功能。使检测工作更快捷方便,效率更高。
采用模块化设计,可根据用户要求进行模块化选择和配置,本系统主要由X射线子系统、成像子系统、图像处理子系统、机械传动子系统、电气控制子系统、现场监视子系统、安全防护子系统等七个模块组成。
Ø 具备CNC检测功能,可对批量工件“一键式”自动检测
Ø 工件检测工位摄像头及检测位激光器十字定位,更准确了解当前检测部位
Ø 所有运动行程均为双限位并联设计,防止单一限位失灵,损伤设备
Ø 运动机构加装防尘防屑护照,延长运动机构使用寿命
Ø 大视野高分辨率非晶硅数字探测器 427mmX427mm大视野
Ø 射线辐射防护漏射线剂量小于1μSv/h,充分安全保障
Ø 5轴(自由度)运动机械系统,保障检测无死角
核心部件采用我司自主研发的PTS/PFS系列高频X射线机
PFS系列高频X射线机是新一代升级款产品,体积更小,保护更完善,标准化程度更高,是航空航天、测厚、安检、衍射、生物辐照、工业CT等高端应用的理想选择。
提升kV,mA的控制精度,优于0.1%,也可按需求定制更高精度;
提升放电保护灵敏度,更妥善保护射线管及高压回路;
集成化、数字化设计,采用更高等级AD、DA芯片,对内部信号完善监控,保障工作稳定性;
更加友好的控制界面,更适合航空航天的高端胶片透照应用。
ZXF D-type high-frequency X-ray digital imaging (DR) inspection systems are specially designed and developed for X-ray digital imaging inspection of various medium-sized ( 600x 600x 1000mm) irregular castings (aluminum, steel, resin), etc. A high-efficiency, high-precision digital X-ray imaging ( DR ) system. It mainly relies on the characteristics of X-rays that can penetrate objects and store images, so as to conduct non-destructive evaluation of the interior of objects. It is the most effective means for product research, failure analysis, high-reliability screening, quality evaluation, process improvement, etc.
The high-frequency X-ray digital imaging inspection system has the characteristics of high degree of automation, high detection accuracy, intuitive detection results, fast detection speed, and the detection data is easy to analyze, measure, calculate, store and query; it can quickly and effectively detect the pores, shrinkage holes, etc. of test object. Defects such as looseness, shrinkage, and slag inclusions. It has the characteristics of high efficiency, low cost, energy saving and environmental protection.
The system is a high-tech product that combines X-ray high-frequency and high-voltage technology, X-ray digital imaging (DR) technology, computer image processing technology, electronic technology, and mechanical control technology. It perfectly integrates X-ray control technology, image acquisition and mechanical movement to achieve integrated control functions. Make the inspection work faster, more convenient and more efficient.
Adopting modular design, modular selection and configuration can be carried out according to user requirements. This system mainly consists of X-ray subsystem , imaging subsystem , image processing subsystem , mechanical transmission subsystem , electrical control subsystem , on-site monitoring subsystem , safety It consists of seven modules including the protection subsystem . All subsystems are designed to comply with the latest international radiation safety standards.
RAYSOV high-frequency and high-voltage generator adheres to the strict manufacturing standards of Power Tree and adopts high-frequency double closed-loop control to fully overcome the problem of bipolar voltage imbalance caused by single modulator control. It has extremely high reliability and overall integrity. The machine protection function is powerful and extends the service life of X-ray tube.completely replace imported products.
RAYSOV's X-VISION V2.0 image enhancement and storage system integrates the most advanced processing and filtering functions specially designed for X-ray real-time imaging systems, which can increase the processed image sensitivity by an average of 0.6%-0.8%.
Ø Standard mainstream model products with wide application range, strong versatility and high cost performance
Ø Equipped with CNC detection function, which can automatically detect batch test objects with "one click"
Ø Test object detection station camera and detection position laser cross positioning to more accurately understand the current detection location
Ø All movement strokes are designed with double limits in parallel to prevent single limit failure and damage to the equipment.
Ø Movement mechanism is equipped with a dust-proof and anti-dust passport to extend the service life of the movement mechanism.
Ø Large field of view high resolution amorphous silicon digital detector 427 mmX427 mm large field of view
Ø X-Ray radiation protection leakage dose is less than 1μSv/h , full safety guarantee
Ø 5-axis (degree of freedom) motion mechanical system ensures no dead ends in detection