机器类型 | 清洗机 | 用途 | 工业用 |
原理 | CIP清洗系统 | 品牌 | 森博 |
型号 | CIP |
自动清洗系统组成composition of automatic cleaning system:
cip在线清洗系统是指设备(罐体、管道、泵、过滤器等)及整条生产线在无需人工拆开或打开的前提下,在一个预定时间内,将一定温度的清洗液通过密闭的管道对设备内表面进行喷淋循环而达到自动清洗的目的。主要由单个或多个清洗液贮罐及管道、分布器、增压泵、回流泵、气动控制阀、酸碱计量泵、板式换热器,温度控制仪、电导率检测仪、液位控制仪及plc触摸屏、控制柜等部件组成。
cip online cleaning system is referred to equipment(jar, pipe, pump, fiter etc), including splashing on surface inside with defined temperature cleaner through sealed pipes in circulation, in some time under condition that no manual disconnection or no opening of the whole stream line, so that the aim of automatic cleaning can be reached. automatic cleaning system is composed of single or many cleaner jars, pipe, distributor, voltage plus pump, circumfluence pump, gasdrive control valve, acid-alkali measurement pump, panelheat transformer, temperature controller, electric-induced rate detector, liquid level controller, plc touch screen and control tank, etc.
应用范围range of application
目前,就地清洗系统已广泛应用于饮料、乳品、果汁、啤酒、制糖、生物制药等机械化程度较高的生产企业中。小型移动式cip系统主要应用于生物发酵、制药行业。
at present, the cleaning system has been used in drink, milk, fruit juice, beer, sugar, biology pharmacy such kind of high mechanical industry. small moveable cip system is mainly used in biology ferment and pharmacy.
自动清洗系统工作原理operateion priciple of automatic cleaning system
根据设置程序(程序可调)由cip清洗系统自动配制清洗液,经气动控制阀与增压泵、回流泵来完成清洗液的输送及回流循环清洗、排放、回收整个清洗过程。通过电导率、温度控制仪、酸碱计量泵及plc触摸屏组成的控制系统达到了自动在线清洗。可以对每一道清洗程序时间、流量、电导率进行检测与记录,可打印输出,同事能确保清洗液温度和浓度在相应清洗过程中自动恒定,系统清洗结果由电导率仪自动检测显示,准确无误。
cip cleaning system collocates cleaner automatically and accomplishes cleaner transportation and circumfluence cleaning, releasing and cycling in circulation through gasdrive control valve, voltage plus pump, circumfluence pump and accomplishes automatic online cleaning through system composed of electric-induced rate detector, temperature controller, acid and alkali measure pump and plc touch screen. the system can detect, record and print the time, volume and electric-induced rate of every clleaning process, at the same time, it can make sure that the cleaner’s temperature and cncentration is invariable automatically, and the result is displayed by electric-induced rate detector with no warp.
清洗系统特点characteristics of cleaning system
◆就地清洗,操作简便,工作安全,劳动强度低,工作效率高。
◆cleaning in place, operating easily, working safety and high efficiency.
◆清洗彻底,并能同时达到消毒杀菌目的,保证卫生要求,有利于制品质量提高。
◆cleaning completely, at the same time disinfect, sterilization and sanitation can be endured. so that it is good for improving the quality of products.
◆清洗采用管道化,可少占车间面积。
◆several pipes is introduced to take up small spaces.
◆洗涤剂可循环使用,利用率高,蒸汽和水也比较节省。
◆cleaner can be used in circulation and high utilization, vapor and water is also very save relatively.
◆易损件少,该设备使用寿命长。
◆few parts are easily damaged, so that it has a long life.
◆适用于大、中、小型各类设备清洗。
◆it is proper to clean big, middle and small equipments.
◆清洗工作可实现程序化和自动化。
◆cleaning is in process and automatic.
控制系统control system:
◆使用人机界面(触摸屏),利用Zui新的图像显示,使操作者理会容易控制和监视。
◆man-machinery interface (touch screen) and latest image display are used control and monitor easily for operator.
◆自动调节清水、酸、碱清洗液、热水等各个程序段的温度。
◆temperature of clear water, acid, alkali cleaner and water of every phase is autoadjusted.
◆通过切换画面,可自由选择自动或手动控制。
◆either automatic or manual control can be chosen freely through interface switching.
◆针对客户的特殊要求,现场编制及修改程序,进行特殊的控制。
◆programs can be complied and modified at site and special method are introduced to control according to the requirements of customers.
◆根据客户需要,可实现集中控制。
◆central control can be realized according to the requirements of customers.
常规的清洗程序usual cleaning process
1. |
水预洗过程 (water cleaning) |
3~5分钟(minutes) |
温度(temp)40~50℃ |
2. |
碱预洗过程 (alkali cleaning) |
5~15分钟(minutes) |
温度(temp)60~80℃ |
3. |
中间水洗过程 (water cleaning in the middle) |
3~5分钟(minutes) |
温度(temp)40~50℃ |
4. |
酸洗过程 (acid cleaning) |
5~10分钟(minutes) |
温度(temp)60~80℃ |
5. |
Zui终水洗过程 (water cleaning at last) |
3~6分钟(minutes) |
温度(temp)40~50℃ |
主要技术参数main technical parameters:
序号 item |
设备种类 equipment type |
1t |
2t |
3t |
5t |
10t |
|
1 |
半自动盘管式加热 semi-automatic coil heating |
单回路 singe loop |
温度控制显示,可进行全封闭环清洗,美国进口马拉松浓酸添加系统。 temperature control display can carry out hermetic cleaning, usa marathon strong acid and strong alkali adding system |
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2 |
双回路double loop |
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3 |
半自动板片加热semi-automatic plate heating |
单回路 singe loop |
温度在线显示、控制,可进口全封闭环清洗,美国进口马拉松浓酸添加系统。 temperature online display and control can carry out hermetic cleaning, usa marathon strong acid and strong alkali adding system |
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4 |
双回路 double loop |
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5 |
全自动 full-automatic |
单回路 singe loop |
德国西门子plc全自动控制 germany siemens plc full-automatic control 1、清洗温度可任意设定 cleaning temperature can be set freely. 2、酸碱浓度在线显示补偿 online display and compensation of acid and alkali intensity. 3、液位可自动控制和补偿 liquid level can be automatically controlled and compensated. 4、清洗程序可任意设定、记录 cleaning procedure can be set and recorded freely 5、实现系统故障报警alarm for system malfunction is realized. |
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6 |
双回路 double loop |
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7 |
三回路 triple loop |