PLA is one of the most commonly produced bioplastics today. As a renewably sourced biobased material that is certified compostable according to EN 13432:2000, PLA is a popular and familiar choice in a host of applications.
PLA is
easily processable on all standard processing equipment and is
suitable for food contact and cosmetics packaging
applications. Its drawbacks, however, are equally well known: PLA
has poor mechanical and thermal properties. Its low impact
resistance, brittleness and low thermal degradation temperature
(55°C) have long served to hamper its use in higher-end
applications.
For some years, heat-resistant PLA grades offering a thermal
stability up to 120°C have been available on the market, although
in injection molding, their use comes at a price: the significantly
higher cycle times mean a loss off productivity, compared to a
nonmodified PLA.
Biopolynov, Natureplast ‘s research subsidiary has successfully
developed and is now introducing two new PLA grades - PLHT 201 and
PLHT 202 - that overcome these problems. The new grades are
characterized by improved mechanical and thermal properties as
compared to standard PLA, and improved productivity as compared to
existing heat-resistant PLA grades, all at a competitive price.
Trials showed gains in cycle times varying from 30% up to over
200%, depending on the parts injected.
According to Natureplast, the properties of PL HT 202 are
comparable, or even superior (in terms of thermal and impact
resistance) to those of a conventional technical material, such as
ABS. The company claims that the new PL HT grades can also be used
to replace traditional high-impact PS, as they offer an over 40%
higher impact strength.
As a result of these improved properties, applications in areas
such as the automotive industry and electronic consumer goods are
now opening up that had up until now not been possible.
Since 2006, Natureplast has been the only company in Europe that
can supply bioplastics from all around the world from a hundred
different producers. Its subsidiary Biopolynov, founded in 2010 is
still the only R&D European center dedicated to these new
materials. (KL)
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