输送甲酯,甘油,碱混合料泵用kcb不锈钢泵

 KCB83.3(2CY5/0.33)流量:5m3/h压力:0.33Mpa吸入真空高度5米口径:G1 1/4",配电机Y100L1-4

●KCB齿轮泵概述

　　KCB齿轮油泵在输油系统中可用作传输、增压泵；KCB gear oil pump in the oil system can be used as a transport, booster pump;

   在燃油系统中可用作输送、加压、喷射的燃油泵；In the fuel system can be used as a transport, pressure, jet fuel pump;

   在一切工业领域中，均可作润滑油泵用。In all industrial areas, can be used as lubricating oil pump.

   KCB齿轮泵主要有齿轮、轴、泵体、安全阀、轴端密封所组成。齿轮经热处理有较高的硬度和强度，与轴一同安装在可更换的轴套内运转。泵内全部零件的润滑均在泵工作时利用输出介质而自动达到。KCB gear pump are mainly gear, shaft, pump body, valve, shaft end seal. Gear after heat treatment with high hardness and strength, and shaft installed in the replaceable shaft sleeve. In all parts of the lubrication pump are pump work automatically to achieve using the output media.

   泵内有设计合理的泄油和回油槽，是齿轮在工作中承受的扭矩力Zui小，因此轴承负荷小，磨损小，泵效率高。Pump is the drainage and back into the groove of reasonable design, is a gear in the work under the minimum torque force, so the bearing load is small, wear small, pump with high efficiency.

   泵设有安全阀作为超载保护，安全阀的全回流压力为泵额定排除压力的1.5倍，也可在允许排出压力范围内根据实际需要另外调整。但注意本安全阀不能作减压阀的长期工作，需要时可在管路上另行安装。从主轴外伸端向泵看，为顺时针旋转。Pump is e with safety valve as overload protection, the total reflux pressure relief valve is rated pump out pressure of 1.5 times, also can allow discharge pressure range according to actual needs and adjust. But note that this cannot be a long-term work pressure reducing valve, relief valve can be installed in the piping shall be separately when necessary. To pump from the main shaft overhang end to see, for clockwise.

●kcb齿轮泵的结构：KCB gear pump structure:

　　泵主要有泵体、齿轮、轴、轴承、安全阀、前盖、后盖、密封部件、联轴器部件组成。设有安全阀的泵、当排油管路的液压值超过泵的规定时，安全阀开启，保证泵及原动机不致因压力过高而受到损坏。轴端密封有三种形式：填料密封、机械密封、橡胶圈密封，用户可根据具体的使用条件选择合适的密封结构。泵有良好的自吸性，泵内运动部件利用输送的液体实现润滑，致工作时可以不加引液和润滑剂。Mainly include pump body, pump gear, shaft, bearing, relief, front cover, back cover, sealing parts, clutch parts.Is e with safety valve pump, when the discharge of oil pipeline hydraulic value exceeds the rules of the pump, relief valve open, ensure the pump and prime mover from damaged because the pressure was too high.Shaft end seal has three forms: packing seal, mechanical seal, rubber ring seal, the user can choose according to the specific conditions of use suitable sealing structure.Good self-priming pump, pump inside the moving parts using conveying fluid lubrication, can not add lead to work fluid and lubricant.

●KCB齿轮泵安装顺序: KCB gear pump installation order:

　　 1、在安装过程中，为防止杂物落入机器内，机组的所有孔眼均应盖好。1, during the installation process, so as to prevent debris into the machine, all perforation should cover of the unit.

　　2、在接好管路及确定电动机转动方向后，再接上联轴器，并再校核一遍轴的同心度。2, good on the line and determine the direction of motor rotation, and coupling is connected, check it again and shaft concentricity.

　　3、校正泵轴和电机轴的同心度，在联轴大路外圆上，允许偏差0.1毫米；两联轴器平面的间隙应保证2～4毫米，（小泵取小值）间隙要均匀，允差0.3毫米。3, calibration of pump shaft and motor shaft concentricity, cylindrical, along the road in coupling allowable deviation of 0.1 mm;In the plane of the two coupling gap should guarantee 2 ~ 4 mm, small little pump (in value) clearance wants even, tolerance of 0.3 mm.

　　4、将机组放在埋有地脚螺栓的基础上，在底座与基础之间，用成对的楔垫用校正用。4, put the unit in buried with anchor bolt, on the basis of between the base and foundation, with pairs of wedge cushion with correction.

　　5、为防止管线中杂物进入泵内，对新安装的管线，在泵胶应装设过滤器，其有效截面应大于吸入管截面的2～3倍。5, in order to prevent debris into the pump in the pipeline, pipeline of new installation glue should be installed in the pump filters, the effective cross section should be greater than the suction pipe section 2 ~ 3 times.

　　6、松开联轴大，用水平仪分别放在泵轴和底座上，通过调整楔垫，校正机组水平，适当拧紧地脚螺栓，以防走动。6, loose coupling, use level on the pump shaft and base, respectively, by adjusting the wedge cushion, correction unit level, tighten the anchor bolts, just in case.

　　7、在机组实际试运行2～3小时后，作Zui后检查，如无不良现象，则认为安装合格。

7, in the actual commissioning unit 2 ~ 3 hours later, a final inspection, if there is no negative phenomenon, is considered installation.

●KCB齿轮油泵(输油泵)机械密封的运转

　　 1.KCB齿轮油泵(输油泵)启动后若有轻微泄漏现象，应观察一段时间。如齿轮泵连续运行4小时，泄漏量仍不减小，则应停泵检查。

　　 2.KCB齿轮油泵(输油泵)的操作压力应平稳，压力波动不大于1公斤/平方厘米。

　　 3.KCB齿轮油泵(输油泵)在运转中，应避免发生抽空现象，以免造成密封面干摩擦及密封破坏。

　　 4.齿轮泵密封情况要经常检查。运转中，当其泄漏超过标准时，重质油大于5滴/分，轻质油不大于10滴/分，如2-3日内仍无好转趋势，则应停泵栓查密封装置。

●齿轮油泵机械密封的安装

　　 1.KCB齿轮油泵(输油泵)启动前应保持密封腔内充满液体。对于输送凝固的介质时，应用蒸汽将密封腔加热使介质熔化。启动前必须盘车，以防止突然启动而造成软环碎裂.远东泵业

　　 2.对于利用齿轮泵外封油系统的机械密封，应先启动封油系统。停车后Zui后停止封油系统。kcb齿轮泵

　　 3.泵停运后不能马上停止封油腔及端面密封的冷却水，应待端面密封处油温降到80度以下时，才可以停止冷却水，以免损坏密封零件。

　●kcb齿轮泵的开机: KCB gear pump of the boot:

　　1、开机前应检查泵轴转动是否灵活，有无卡阻现象，进出口管道上的阀门是否开启，泵的转动方向是否正确。1, should check whether the pump shaft rotation is flexible, before starting the presence of jam phenomenon, import and export pipeline valve is open, the pump rotation direction is correct.

　　2、长时间没有使用的泵开机前应向泵腔中注入一定量的润滑液，以减少泵在吸油过程中的干摩擦，并可提高泵的自吸性能。2, long time no use the pump to the pump before starting the cavity inject a certain amount of lubricant to reduce the pump in the dry friction in the process of oil absorption, and can improve the self-priming performance of pump.

　　3、开机后如有不正常的噪音或过热现象，应立即停车检查。3, after the boot if there is any abnormal noise or overheating phenomenon, should immediately stop check.

　　4、检查泵轴端有无泄漏现象，如：对填料密封应适当调紧压紧盖，其它密封则应拆机检查；4, check whether there is any leakage on the pump shaft end phenomenon, such as: the packing should be properly tighten clamp cover, other sealing should teardown check;

　　5、若输送热油，在开机时应均匀预热，预热是利用被输送的介质不断通过泵体进行的。预热标准：吸入口的油温不得高于泵体温度40℃，预热的升温速度控制在＜40℃/h，在预热时应将固定泵体的螺栓松开，预热完毕，将其拧紧。在预热过程中，应注意观察泵的运行情况，以但发生不良情况，应立即停泵检查。5, if conveying hot oil, the boot should be uniform preheating, preheating is to use the media constantly through the pump body to be delivered.Preheat standard: the inlet oil temperature shall not be higher than the pump body temperature 40 ℃, the preheating temperature speed control in the < 40 ℃ / h, when the preheating bolts should be fixed pump body loosen, preheating and tighten it.Should be paid attention to in the process of preheating, observe the running situation of the pump, with adverse event, however, should immediately stop check pump.

　　6、泵停机后，首先切断电源，然后关闭进出口管道上的阀门，避免造成泵倒转。After six, pump stop, cut off power supply first, then close the import and export pipeline valve, avoid to cause back pump.

　　7、泵经过长期使用，压力流量有明显下降时，应拆泵检查，更换其己磨损的零件。7, pump after use for a long time, have a significantly lower pressure flow, should tear open pump inspection, to replace the damaged parts.